To unlock the potential of space, there is a push for better optical imaging, including for larger parabolic on and off-axis mirrors. Costs and lead times have prohibited many programs from scaling. To answer this call, Optimax is developing manufacturing capabilities using a Lean Cell approach, where generation, polishing, smoothing, final figuring, and core metrology are centrally located and tightly controlled. This approach, and its adaptability, will allow lead time reduction from 60+ weeks to eight weeks for 0.5 m optics. Because all components are contained in one cell, ownership of results is carefully monitored by engineers and technicians from start to finish, increasing the quality and decreasing the decision-making time between steps. Finally, advances in the coating capabilities allow for a variety of customized, 0.5 m optic size coating formulations to finish the process. Data from recent projects will be shared to highlight the process and capabilities.
This brief will overview Optimax’ progress since 2019 on developing the necessary DE manufacturing capabilities and working towards offsetting lead time risk. Optimax will review the learnings taken from the fabrication of multiple operationally relevant OAPs and how these learnings benefit transition to programs of record.
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