This paper presents experimental and numerical investigations on the origami-patterned tube which is acknowledged as a promising energy-absorption device. Its buckling mode leads to high performances in terms of specific energy absorption (SEA) and crush force efficiency (CFE). The polygonal tube is prefolded by following an origami pattern, which is designed to act as geometric imperfection and mode inducer. First, a series of quasi-static crushing tests are performed on origami tubes with different materials and geometrical features. Specimens in SUS316L and AlSi10Mg are produced through Additive Manufacturing (AM). It allows to conveniently produce few samples with a complex shape. Finite Element Analysis (FEA) and Direct Image Correlation (DIC) are employed for a better insight into the complex crushing behaviour. The Aluminum tube shows a brittle behaviour while SUS316L tubes have extremely promising performance until local crack happens. Limits stemming from the employment of AM are explored and a new geometry is designed to avoid cracking. Second, a numerical design exploration study is carried out to assess the sensitivity of origami pattern features over the energy-absorption performance. ANSYS Autodyn is utilized as FE solver and DesignXplorer for correlation and optimization. The benefits of new patterns are investigated through geometrical optimization, and an improved geometry is proposed. The pattern stiffness is tuned to account for the external boundary conditions, resulting in a more uniform crushing behaviour. A similar force trend is maintained with a SEA increment of 51.7% due to a drastic weight reduction in areas with lower influence on post-buckling stiffness.
In this manuscript, we investigate the use topology optimization to design planar resonators with modal fre- quencies that occur at 1 : n ratios for kinetic energy scavenging of ambient vibrations that exhibit at least two frequency components. Furthermore, we are interested in excitations with a fundamental component containing large amounts of energy and secondary component with smaller energy content. This phenomenon is often seen in rotary machines; their frequency spectrum exhibits peaks on multiple harmonics, where the energy is primarily contained in the rotation frequency of the device.
Several theoretical resonators are known to exhibit modal frequencies that at integer multiples 1:2 or 1:3. However, designing manufacturable resonators for other geometries is still a daunting task. With this goal in mind, we utilize topology optimization to determine the layout of the resonator. We formulate the problem in its non-dimensional form, eliminating the constraint on the allowable frequency. The frequency can be obtained a posteriori by means of linear scaling. Conversely, to previous research, which use the clamped beam as initial guess, we synthesize the final shape starting from a ground structure (or structural universe) and remove of the unnecessary beams from the initial guess by means of a graph-based filtering scheme. The algorithm determines the simplest structure that gives the desired frequency’s ratio. Within the optimization, the structural design is accomplished by a linear FE analysis. The optimization reveals several trends, the most notable being that having members connected orthogonally as in the L-shaped resonator is not the preferred topology of this devices.
In order to fully explore the angle of orientation of connected members on the modal characteristics of the device; we derive a reduced-order model that allows a bifurcation analysis on the effect of member orientation on modal frequency. Furthermore, the reduced order approximation is used solve the coupled electro-mechanical equation of a vibration based energy harvester (VEH). Finally, we present the performance of the VEH under various base excitations. These results show an infinite number of topologies that can have integer ratio modal frequencies, and in some cases harvest more power than a nominal L shaped harvester, operating in the linear regime.
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