Here we present lifetime test results of 4 groups of quantum cascade lasers (QCL) under various aging conditions including an accelerated life test. The total accumulated life time exceeds 1.5 million device·hours, which is the largest QCL reliability study ever reported. The longest single device aging time was 46.5 thousand hours (without failure) in the room temperature test. Four failures were found in a group of 19 devices subjected to the accelerated life test with a heat-sink temperature of 60 °C and a continuous-wave current of 1 A. Visual inspection of the laser facets of failed devices revealed an astonishing phenomenon, which has never been reported before, which manifested as a dark belt of an unknown substance appearing on facets. Although initially assumed to be contamination from the environment, failure analysis revealed that the dark substance is a thermally induced oxide of InP in the buried heterostructure semiinsulating layer. When the oxidized material starts to cover the core and blocks the light emission, it begins to cause the failure of QCLs in the accelerated test. An activation energy of 1.2 eV is derived from the dependence of the failure rate on laser core temperature. With the activation energy, the mean time to failure of the quantum cascade lasers operating at a current density of 5 kA/cm2 and heat-sink temperature of 25°C is expected to be 809 thousand hours.
We report for the first time, to the best of our knowledge, 304 mW green light emission generated by frequency doubling
of the output from a 1060-nm DBR semiconductor laser using a periodically poled MgO-doped lithium niobate
waveguide in a compact single-pass configuration. The excellent performance of these DBR lasers, including a kink-free
power greater than 750 mW, single-spatial-mode output beam, single-wavelength emission spectra, and high
wavelength-tuning efficiency, plays an important role in the generation of high-power green light.
We report on the design, fabrication and performance of high-power and high-modulation-speed 1060-nm DBR lasers for green-light emission by second harmonic generation. Single-spatial-mode and single-wavelength power more than 450 mW of 1060-nm wavelength was achieved with a 3-section DBR laser with non-absorbing DBR and phase sections created by an impurity-free quantum-well intermixing technique. A thermally-induced wavelength tuning of 2.4 nm and a carrier-induced wavelength tuning of -0.85 nm were obtained by injecting current into the DBR section. The green power as high as 104.6 mW was demonstrated by coupling the DBR laser output to a second-harmonic-generation waveguide. Measured rise/fall times of 0.2 ns for direct intensity modulation and 0.6 ns for wavelength modulation make the DBR lasers suitable for >=50-MHz green-light-modulation applications. The detrimental thermally-induced patterning effect and a differential-phase modulation scheme as a solution are discussed.
We have performed a systematic study of structural and optical properties of Quantum dot (QDs) lasers based on InAs/InGaAs quantum dots grown on GaAs substrates emitting in the 1.3 - 1.5 μm range. 1.3 μm range QD lasers are grown using GaAs as matrix material. It is shown that the lasers, grown with large number of QD stacks are metamorphic, with plastic relaxation occurring through the formation of misfit dislocations. Thus, 1.3 μm QD lasers with large number of stacks grown without strain compensation are metamorphic. Another type of defects is related to local dislocated clusters, which are the most dangerous. When proper optimization of the growth conditions is carried out, including a selective thermal etching off of statistically formed dislocated clusters through the defect-reduction technique (DRT), no significant impact of misfit dislocations on the degradation robustness is observed. In uncoated devices a high cw single mode power of ~700 mW is realized limited by thermal roll-over, which is not affected by 500 h ageing at room temperature. At elevated temperatures the main degradation mechanism revealed is catastrophic optical mirror damage (COMD). When the facet are passivated, the devices show the extrapolated operation lifetime in excess of 106 h at 40°C at ~100 mW cw single mode output power. Longer wavelength (1.4 - 1.5 μm) devices are grown on metamorphic (In,Ga,Al)As layers deposited on GaAs substrates. In this case, the plastic relaxation occurs through formation of both misfit and threading dislocations. The latter kill the device performance. Using DRT in this case enables blocking of threading dislocation with growth of QDs in defect-free upper layers. DRT is realized by selective capping of the defect-free areas and high-temperature etching of nano-holes at the non-capped regions near the dislocation. The procedure results in etching of holes and is followed by fast lateral overgrowth with merger of the growth fronts. If the defect does not propagate into the upper layer when the hole is capped, the upper layers become defect-free. Lasers based on this approach exhibited emission wavelength in the 1.4 -1.5 μm range with a differential quantum efficiency of about ~50%. The narrow-stripe lasers operate in a single transverse mode and withstand continuous current density above 20 kA cm-2 without degradation. A maximum continuous-wave output power of 220 mW limited by thermal roll-over is obtained. No beam filamentation was observed up to the highest pumping levels. Narrow stripe devices with as-cleaved facets are tested for 60°C (800 h) and 70°C (200 h) on-chip temperature. No noticeable degradation has been observed at 50 mW cw single mode output power. This shows the possibility of degradation-robust devices on foreign substrates. The technology opens a way for integration of various III-V materials and may target degradation-free lasers on silicon for further convergence of computing and communications.
This paper presents recent progress on SOAs with dilute optical mode. The SOA optical mode is designed to be large to achieve high saturation power and low coupling losses of 1.16 and 0.89 dB for TE and TM polarizations with a lens fiber. A 2-mm long SOA has high saturation power (16.3 dBm), low PDG (<1 dB), low noise figure (<7.2 dB) and medium gain (>19.5 dB) across C-band. A 1.5mm-long SOA was successfully used as a 10 Gbit/s booster amplifier for 100km transmission. The dynamic properties of the SOA were characterized to support application as optical gate switch in sub GHz speed.
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