In this paper, we present a layout and performance analysis of logic and SRAM circuits for vertical and lateral GAA FETs using 5nm (iN5) design rules. Extreme ultra-violet lithography (EUVL) processes are exploited to print the critical features: 32 nm gate pitch and 24 nm metal pitch. Layout architectures and patterning compromises for enabling the 5nm node will be discussed in details. A distinct standard-cell template for vertical FETs is proposed and elaborated for the first time. To assess electrical performances, a BSIM-CMG model has been developed and calibrated with TCAD simulations, which accounts for the quasi-ballistic transport in the nanowire channel. The results show that the inbound power rail layout construct for vertical devices could achieve the highest density while the interleaving diffusion template can maximize the port accessibility. By using a representative critical path circuit of a generic low power SoCs, it is shown that the VFET-based circuit is 40% more energy efficient than LFET designs at iso-performance. Regarding SRAMs, benefits given by vertical channel orientation in VFETs has reduced the SRAM area by 20%~30% compared to lateral SRAMs. A double exposures with EUV canner is needed to reach a minimum tip-to-tip (T2T) of 16 nm for middle-of-line (MOL) layers. To enable HD SRAMs with two metal layers, a fully self-aligned gate contact for LFETs and 2D routing of the top electrode for VFETs are required. The standby leakage of vertical SRAMs is 4~6X lower than LFET-based SRAMs at iso-performance and iso-area. The minimum operating voltage (Vmin) of vertical SRAMs is 170 mV lower than lateral SRAMs. A high-density SRAM bitcell of 0.014 um2 can be obtained for the iN5 technology node, which fully follows the SRAM scaling trend for the 45nm nodes and beyond.
At 7nm and beyond, designers need to support scaling by identifying the most optimal patterning schemes for their designs. Moreover, designers can actively help by exploring scaling options that do not necessarily require aggressive pitch scaling. In this paper we will illustrate how MOL scheme and patterning can be optimized to achieve a dense SRAM cell; how optimizing device performance can lead to smaller standard cells; how the metal interconnect stack needs to be adjusted for unidirectional metals and how a vertical transistor can shift design paradigms. This paper demonstrates that scaling has become a joint design-technology co-optimization effort between process technology and design specialists, that expands beyond just patterning enabled dimensional scaling.
The Fin-FET Technology scaling to sub 7nm node, using 193 immersion scanner is restricted due to reduced margins for process. The cost of the process and complexity of designs is increasing due to multi-patterning to achieve area scaling using 193i scanner. In this paper, we propose a two Fin-cut mask design for Fin-pattering of 112 SRAM (two Fins for pull-down and one Fin for pull-up and pass-gate device) cell using 193i lithography and its comparison with EUVL single print. We also propose two keep masks for middle of line patterning ,with increased height of the SRAM cell using 193i, that results in area of a uniform-Fin SRAM cell area at 7nm technology; whereas EUVL can enable non-uniform SRAM cell at reduced area. Due to unidirectional patterning, margins for VIA0 landing over MOL are drastically reduced at 42nm gate pitch and hence to improve margins, the orientation for 1st metal is proposed to be orthogonal to the gate. This results in improved performance for SRAM and reliability of the technology.
The density requirement expected for the 10nm node continues to increase the pressure on patterning. With the frontend of line adopting a regular layout (mostly unidirectional), most of the complexity needed for a functional chip ends up in the interconnect layer and Metal1. Assuming that Extreme Ultra Violet Lithography (EUVL) will not be ready for the early stage of 10nm production but only for high volume manufacturing, we have studied how ArF immersion lithography can be extended for Metal1 to sustain the development of the technology as well as the early production phase, while at the same time remaining compatible with an EUVL single patterning solution. We show how close interaction between design, process and computational lithography leads to a Metal1 triple patterning solution using Negative Tone Development (NTD), and how the same design solution can be supported by EUVL single patterning. Particular attention will be paid to line end printability performance, both tip to tip and tip to line, as we believe it is a key parameter to define the best compromise between lithography performance and design density.
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