Directed energy propulsion for interstellar travel has been proposed as an ideal method for reaching appreciable speeds relative to the speed of light: 0.2c. However, the amount of energy required necessitates a large aperture, on the order of kilometers, while mitigation of atmospheric perturbations requires a discretization of the aperture into many individual laser elements. The use of fiber lasers for these elements obligates mode-matching the fiber to the desired 10 cm aperture for a collimated beam. Various collimation systems were designed and compared. A 3-lens system with one achromat and two aspheric lenses, with two of the lenses used as a Keplerian telescope to achieve a system-shortening effect was analyzed. A similar system made with a plano-convex lens replacing the large-aperture aspheric lens with two additional compensating lenses was compared. A single diffractive optic operating at F/8 was likewise considered. The optical performance of these systems was compared, as was the cost-effectiveness. Scalability to millions of elements was required, so cost-per-system was a crucial consideration factor. Possible manufacturing processes for a diffractive system were investigated, and stamping processes for replication were analyzed to determine the possibility of replication of such an optic reliably, cheaply, and with acceptable results.
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