Paper
11 October 2015 Deterministic form correction of extreme freeform optical surfaces
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Proceedings Volume 9633, Optifab 2015; 96331F (2015) https://doi.org/10.1117/12.2195749
Event: SPIE Optifab, 2015, Rochester, New York, United States
Abstract
The blistering pace of recent technological advances has led lens designers to rely increasingly on freeform optical components as crucial pieces of their designs. As these freeform components increase in geometrical complexity and continue to deviate further from traditional optical designs, the optical manufacturing community must rethink their fabrication processes in order to keep pace. To meet these new demands, Optimax has developed a variety of new deterministic freeform manufacturing processes. Combining traditional optical fabrication techniques with cutting edge technological innovations has yielded a multifaceted manufacturing approach that can successfully handle even the most extreme freeform optical surfaces.

In particular, Optimax has placed emphasis on refining the deterministic form correction process. By developing many of these procedures in house, changes can be implemented quickly and efficiently in order to rapidly converge on an optimal manufacturing method. Advances in metrology techniques allow for rapid identification and quantification of irregularities in freeform surfaces, while deterministic correction algorithms precisely target features on the part and drastically reduce overall correction time. Together, these improvements have yielded significant advances in the realm of freeform manufacturing. With further refinements to these and other aspects of the freeform manufacturing process, the production of increasingly radical freeform optical components is quickly becoming a reality.
© (2015) COPYRIGHT Society of Photo-Optical Instrumentation Engineers (SPIE). Downloading of the abstract is permitted for personal use only.
Timothy P. Lynch, Brian W. Myer, Kate Medicus, and Jessica DeGroote Nelson "Deterministic form correction of extreme freeform optical surfaces", Proc. SPIE 9633, Optifab 2015, 96331F (11 October 2015); https://doi.org/10.1117/12.2195749
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KEYWORDS
Distortion

Optics manufacturing

Freeform optics

Manufacturing

Lens design

Optical components

Detection and tracking algorithms

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