10 December 2022 Role of landing energy in e-beam metrology of thin photoresist for high-numerical aperture extreme ultraviolet lithography
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Abstract

Background

Lithography advancements require to resist layer thickness reduction, essential to cope with the low depth of focus (DOF) characteristic of high numerical aperture extreme ultraviolet lithography (HNA EUVL). However, such a requirement poses serious challenges in terms of resist process metrology and characterization, as patterns in thin resist suffer from low contrast, which may affect the performance of the edge detection algorithms used for image analysis, ultimately impacting metrology.

Aim

Investigate e-beam imaging using low landing energy (LE) settings as a possible way to address the thin resist film metrology issues.

Approach

A low-voltage aberration-corrected SEM developed at Carl Zeiss is to image three thin resist thicknesses and two different underlayers, at various LE and number of frames. All images are analyzed using MetroLER software, to extract the parameters of interest [mean critical dimension (CD), line width roughness (LWR), and linescan signal-to-noise ratio (SNR)] in a consistent way.

Results

The results indicate that mean CD and LWR are affected by the measurement conditions, as expected. Imaging through LE unravels two opposing regimes in the mean CD estimate, the first in which the mean CD increases due to charging and the second in which the mean CD decreases due to shrinkage. Additionally, the trend between LE and linescan SNR varies depending on the stack.

Conclusion

We demonstrated the ability of low-voltage aberration-corrected SEM to perform thin-resist metrology with good flexibility and acceptable performance. The LE proved to be an important knob for metrology of thin resist.

© 2022 Society of Photo-Optical Instrumentation Engineers (SPIE)
Mohamed Zidan, Daniel Fischer, Joren Severi, Danilo De Simone, Alain Moussa, Angelika Müllender, Chris A. Mack, Anne-Laure Charley, Philippe Leray, Stefan De Gendt, and Gian Francesco Lorusso "Role of landing energy in e-beam metrology of thin photoresist for high-numerical aperture extreme ultraviolet lithography," Journal of Micro/Nanopatterning, Materials, and Metrology 22(2), 021002 (10 December 2022). https://doi.org/10.1117/1.JMM.22.2.021002
Received: 15 September 2022; Accepted: 28 November 2022; Published: 10 December 2022
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KEYWORDS
Signal to noise ratio

Metrology

Scanning electron microscopy

Line scan image sensors

Shrinkage

Semiconducting wafers

Critical dimension metrology

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