KEYWORDS: Etching, Electron beams, Silicon, Transmission electron microscopy, Monte Carlo methods, Ion beams, Photomicroscopy, Ionization, Tungsten, Metrology
Electron-beam-stimulated etching has been investigated as a clean, alternative method for nanoscale selective processing. Primarily fluorine-based precursors have been used to etch a variety of technologically relevant materials. Empirical data reveals that with decreasing the electron beam energy increases the material removal rate, however the effective beam width increases. Both of these observations are consistent with the fact that cross-sections for electron-gas scattering increases with decresaing beam energy. Monte Carlo models of the electron-gas and electron-solid interactions have been performed to better udnerstand the fundamentals of the process. Finally, specific application to soft transmission electron microscopy sample preparation is made.
Conventional scanning electron microscopes are now close to the limit of their performance for tasks such as the metrology of sub-micron design rule devices. In order to overcome these limits we have designed, and are presently testing, a low voltage point source microscope operated with a nanotip field emitter and without any electron optical lenses. The microscope is designed such that can be operated in the transmission mode as well as in a reflection mode. The ultra-sharp field emitter delivers emission currents of several nanoamps at energies less than 100 eV. The magnification of the object wave is achieved by placing the specimen in the divergent electron beam from the nanotip and observing the object wave using a microchannel plate (MCP) at a great distance from the sample. Images obtained that way are out of focus images. As no lenses are present a special procedure for scaling the magnification has been developed. Since electrons from a point source are highly coherent the out of focus images of the sample are interferograms. Electrons diffracted at an edge of the specimen cause Fresnel fringes in the image plane. An electrically charged holey carbon foil acts in the same way on the electrons as the Youngs double slit experiment and results in an interference pattern consisting of parallel fringes. A comparison between the transmission mode and the reflection mode shows great similarities with respect to the magnification and the interference pattern. An electron gun needed in the transmission mode is the most important difference between the two modes of operation. The experimental results at a reflection of 45 degrees are in good agreement with our simulation. Following our simulations a reflection angle of 90 degrees is most promising for easiest image interpretation.
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