A particle-in-cell model is used to investigate the dust levitation phenomenon. A submicrometer-sized silicon dioxide particle lying on a silicon dioxide substrate is exposed to a low-energy electron beam and the flux of ions and electrons from a cold plasma. The combined effect of ion and electron accumulation between the particle and the substrate is reported. The results are of interest for dust mitigation in the semiconductor industry, the lunar exploration, and the explanation of the dust levitation.
In recent years, EUV lithography scanner systems have entered high-volume manufacturing for state-of-the-art integrated circuits, with critical dimensions down to 10 nm. This technology uses 13.5-nm EUV radiation, which is shaped and transmitted through a near-vacuum H2 background gas. This gas is excited into a low-density H2 plasma by the EUV radiation, as generated in pulsed mode operation by the laser-produced plasma in the EUV source. Thus, in the confinement created by the walls and mirrors within the scanner system, a reductive plasma environment is created that must be understood in detail to maximize mirror transmission over the lifetime and to minimize molecular and particle contamination in the scanner. In addition to the irradiated mirrors, reticle, and wafer, the plasma and radical load to the surrounding construction materials also must be considered. We provide an overview of the EUV-induced plasma in the scanner context. Special attention is given to the plasma parameters in a confined geometry, such as that found in the scanner area near the reticle. It is shown that plasma confinement and resulting contributions from secondary electron emission delay the formation of the plasma sheath and thereby reduce the peak ion energies to below the sputtering threshold for mirrors and construction materials. Furthermore, for a confined pulsed plasma with a pulse period shorter than the decay time of the plasma, the plasma consists of a quasi-steady-state cold background plasma and periodic transient peaks in ion energy and ion flux. In terms of modeling, this means that no assumptions can be made on the electron distribution functions and a (Monte-Carlo) particle-in-cell (PIC) model is needed. We present an extension of the PIC model approach to complex three-dimensional geometries and to multiple pulses using a hybrid PIC-diffusion approach. Also, the translation of these specific plasma parameters to off-line setups and the aspects that must be included to make a meaningful translation from off-line laboratory EUV setups to the scanner plasma are discussed.
In the past years, EUV lithography scanner systems have entered high-volume manufacturing for state-of-the-art integrated circuits (IC), with critical dimensions down to 10 nm. This technology uses 13.5-nm EUV radiation, which is transmitted through a near-vacuum H2 background gas, imaging the pattern of a reticle onto a wafer. The energetic EUV photons excite the background gas into a low-density H2 plasma. The resulting plasma will locally change the near-vacuum into a conducting medium and can charge floating surfaces and particles, also away from the direct EUV beam. We will discuss the interaction between EUV-induced plasma and electrostatics, by modeling and experiments. We show that the EUV-induced plasma can trigger discharges well below the classical Paschen limit. Furthermore, we demonstrate the charging effect of the EUV plasma on both particles and surfaces. Uncontrolled, this can lead to unacceptably high voltages on the reticle backside and the generation and transport of particles. We demonstrate a special unloading sequence to use the EUV-induced plasma to actively solve the charging and defectivity challenges.
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