Several fields, such as consumer electronics manufacturing, medical device packaging and microfluidics have motivated the development of techniques for adhesiveless bonding of glasses both to other glasses, and to dissimilar materials, such as metals. With the use of ultrafast lasers, through-transmission welding can be achieved using a transparent wavelength to focus tightly at the interface of the materials to be bonded. The combination of absorption initiated by high intensities near the focal point and high pulse repetition frequencies induces heat accumulation. This leads to localized melting and joining of the two materials. Other currently available laser-based methods require introduction of additional material to serve as an absorbing media at the interface to couple energy to the materials and initiate welding. Conversely ultrafast lasers benefit from their inherent ability to induce non-linear absorption localized at the focus. This allows for the potential to develop efficient microwelds that do not age, and require no intermediate layer, preserving transparency in the case of glass-to-glass welding. In this work, we present results for glass-to-glass and glass-to-metal microwelding using a high repetition rate picosecond pulsed laser. Linear joining speeds of 10’s to 100’s of mm/s are demonstrated and their geometries characterized. Welds are evaluated qualitatively by optical inspection through the glass and inspection of prepared cross-sections.
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