Multi-wavelength (MWL) micro diffraction-based overlay (μDBO) is a prominent method for after-develop inspection (ADI) overlay measurements, which is favorable for accuracy and robustness. Continuous-bias DBO (cDBO) is expected to offer robustness improvements against stack variation, asymmetry, and imbalance. In this paper, dual-WL (DWL) cDBO profiles were evaluated to secure the advantages of both of MWL and cDBO applications. The metrics used to evaluate accuracy and robustness of ADI overlay measurements are residual, dynamic precision (DP), and wafer-to-wafer variation of the difference between ADI and after-etch inspection overlay. 70% of DWL profiles had improvements in their residual values comparing with their single-WL (SWL) constituents on Samsung R&D wafers in layer A. On layer B, the best DWL cDBO profiles showed around 5% improved residuals comparing with its SWL constituents. DWL cDBO showed around 30% averaged improved DP compared with SWL counterparts. DP improvements of MWL cDBO are following the expected DP improvements, based on the signal-to-noise ratio improvement with increasing number of signals. Residual improvement with increasing number of WLs is different from the DP improvement, and the best DWL residual improvement is higher than that of SWL measurements with noise reduction techniques applied. This shows that the residual improvement cannot be attributed to the increased number of acquisitions, and that it could be an innate advantage of MWL cDBO.
During metrology overlay recipe setup typically a wide range of different target designs are present to select from. The main goal of recipe setup is to select the most accurate target type-recipe combination at ADI (after develop inspection) without additional external information that can be used for production on a large set of wafers. We will introduce a method based on blind source separation to disentangle the contributions of target asymmetry and the overlay of the targets. Based on this separation, the most accurate target-recipe combination can be selected. On top of selecting the most accurate target-recipe combination, it is important to stabilize the difference between the overlay on device and the overlay as measured on the target. In order to increase that stability we will introduce advanced algorithms in the ADI measurements that use measured asymmetry parameters to correct for inline target asymmetry variation. We will show a metrology to device matching improvement of up to 40% on product wafers.
A microfocus X-ray source based on carbon nanotube (CNT) emitter grown by chemical vapor deposition is presented in this paper. The microfocus X-ray source is developed for the intraoperative specimen radiographic system, which can be used inside the operation theatre and helps reducing the surgery time during breast conserving surgery by confirming the extent of margin on specimen. This high focusing X-ray source is realized by growing CNTs on pointed structures. The field emission characteristic shows that maximum anode current of 1mA, which corresponds to a maximum emission current density of 500 mA/cm2 from the CNT-based point emitter. The optimized parameter for the assembly of electron gun was achieved by using commercially available CST simulation software. Consequently, this microfocus X-ray tube could produce X-ray image of multilayer printed circuit board showing fine lines of integrated circuit.
We designed and developed the vacuum sealed x-ray tube based on carbon nanotube(CNT) field emitter for mobile medical x-ray devices and also design the test bed for CNT x-ray tube. The CNT was synthesized by chemical vapor deposition(CVD) method on a metal alloy substrate. The grown CNT is assembled with a gate and a focuser and then combined into an electron gun(e-gun) through a brazing process. The the e-gun had an aging process inside the vacuum chamber. As a result of aging, the CNT e-gun was able to generate anode current of 1.5 mA at electric field of about 4 V/μm, and field emission current was also stabilized. After the aging process, the e-gun was brazed into a ceramic X-ray tube inside a high-temperature furnace at a vacuum degree of E-06 torr and vacuum sealed. Field emission characteristic was measured using this X-ray tube and compared with an e-gun, and almost similar results were obtained. Incase of Xray tube, we applied a higher electric field while controlling the current at 500ms intervals through pulse driving. As a result, X-ray images of human teeth were successfully acquired using CNT X-ray tubes.
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